Maxilys
Maxilys

Building the Future, Supplying the Foundation.

Building the Future, Supplying the Foundation.Building the Future, Supplying the Foundation.Building the Future, Supplying the Foundation.

Building the Future, Supplying the Foundation.

Building the Future, Supplying the Foundation.Building the Future, Supplying the Foundation.Building the Future, Supplying the Foundation.

MAXILYS FACTORY TOUR

Lead Acid Battery Scrap Recycling, Lead Smelting, Refining, and Manufacturing of Lead Ingots

About Maxilys

Our History

Our History

Our History

Maxilys India Pvt Ltd is a premier infrastructure partner offering a unique, dual-capability approach: delivering robust EPC (Engineering, Procurement, and Construction) contracts and supplying high-grade construction raw materials. By combining our deep engineering expertise with a reliable supply chain, we ensure your projects are built

Maxilys India Pvt Ltd is a premier infrastructure partner offering a unique, dual-capability approach: delivering robust EPC (Engineering, Procurement, and Construction) contracts and supplying high-grade construction raw materials. By combining our deep engineering expertise with a reliable supply chain, we ensure your projects are built on a foundation of uncompromised quality and timely execution.

About Us

Our History

Our History

 Built on a robust foundation in infrastructure and EPC projects, Maxilys India Pvt Ltd operates on an in-house integrated model. This approach reduces dependency on third-party suppliers for the products and services required in the development and construction of major projects. 

Our Vision

Our History

Our Vision

 To be a trusted and comprehensive source for industrial-grade construction materials, delivering consistent quality, value, and customer satisfaction across every project. 

 To become a trusted infrastructure partner delivering high-quality construction materials and EPC services that contribute to the growth of India's infrastructure sector. 

Our Mission

Welcome to Maxilys Construction Company!

 • Deliver consistent quality in materials and services
• Build long-term partnerships with clients
• Ensure cost-effective procurement and execution
• Maintain transparency, safety, and integrity in operations

- Build long term relationships with clients and suppliers

- Maintain reliability and professionalism

- Expand operations across infrastructure and construction sectors

- Contribute to India’s infrastructure development 

About Us

Maxilys India Pvt. Ltd. is a diversified infrastructure and construction materials company committed to powering India’s growth story. With a strong foundation in raw material distribution and expanding capabilities in EPC contracting, we serve government bodies, private developers, and industrial clients with equal dedication.

Our operations combine technical expertise, robust sourcing networks, and on‑ground execution strength, enabling us to deliver value across the entire construction lifecycle.

Recharging the Planet: The Maxilys Recycling Journey

 Zero waste. Infinite potential. Protecting the Earth through responsible lead recovery. 

Our Core Divisions

EPC Construction Contracts

 We are highly experienced in the construction of state and national highways, bridges, culverts, flyovers, and rail over-bridges. Our team serves as both EPC contractors and comprehensive construction services providers.

Scope of Services

  • Design and engineering of the project.
  • Procurement of raw materials and site execution.
  • Overall project management up to the commissioning of the projects.
  • Undertaking repair and maintenance of projects as per contractual arrangements.

Engineering & Design

Engineering & Design

  • Project planning
  • Structural design 
  • Technical feasibility analysis

Procurement

Construction & Execution

Engineering & Design

  • Sourcing of construction materials
  • Vendor coordination
  • Supply chain management

Construction & Execution

Construction & Execution

Construction & Execution

  • Civil construction works 
  • Infrastructure development
  • Industrial construction

Project Management

Construction & Execution

Construction & Execution

  • Timeline management 
  • Quality control
  • Safety compliance

Welcome to Our World

Maxilys India Pvt. Ltd. is engaged in the business of Lead Acid Battery Scrap Recycling, Lead Smelting, Refining, and Manufacturing of Lead Ingots for industrial supply. The company procures used and scrap lead-acid batteries from industries, factories, recyclers, and suppliers across different states in India. The primary objective of the company is to recover lead from battery scrap through environmentally responsible recycling processes and convert it into high-quality Lead Ingots, which are supplied to battery Manufacturers, alloy producers, cable manufacturers, chemical industries, and other industrial users. Lead-acid battery recycling is one of the most important sectors in sustainable metal recovery, as lead is highly recyclable and widely used in automotive batteries, UPS batteries, inverter

batteries, telecom batteries, and industrial backup systems. Modern recycling plants use battery cutting systems, rotary furnaces, refining kettles, and ingot casting machines to recover lead efficiently while maintaining pollution control standards 

Get in Touch

Purchase of Lead Acid Battery Scrap

The company procures:

 Used automotive batteries

 Industrial inverter batteries

 UPS batteries

 Telecom batteries

 Tubular batteries

 Lead plates and battery grids

 Lead-bearing industrial scrap

 Lead slag and dross

Expert Care

These materials are sourced from:

 Manufacturing companies

 dealers

 Scrap Industrial units

 Battery distributors

 Interstate suppliers and recyclers

The scrap batteries are transported to the plant under proper compliance and processed for lead

recovery.

Sales & Supply

The finished Lead Ingots are sold to:

 Battery manufacturing companies

 Inverter battery manufacturers

 Lead alloy manufacturers

 Cable industries

 Chemical manufacturers

 Industrial raw material processors

 Export buyers

 Lead sheet and lead oxide manufacturers

The company also supplies refined lead for reuse in fresh battery manufacturing and industrial alloy

production.

Maxilys: Manufacturing Process

Step 1 – Battery Breaking & Separation

Step 2 – Lead Smelting in Rotary Furnace

Step 2 – Lead Smelting in Rotary Furnace

The scrap batteries are first dismantled using battery cutting/crushing systems where:

 Lead plates are separated

 Lead paste is extracted

 Plastic casing is removed

 Acid is neutralized safely

Plastic is sent for recycling while lead-bearing material proceeds for smelting. This is a standard first stage in lead-acid battery recycling plants.

Step 2 – Lead Smelting in Rotary Furnace

Step 2 – Lead Smelting in Rotary Furnace

Step 2 – Lead Smelting in Rotary Furnace

The separated lead material is fed into a Lead Rotary Furnace / Smelting Furnace.

At high temperatures, generally between 1000°C and 1400°C, the lead is melted and reduced into metallic

lead. Rotary furnaces are preferred because of high thermal efficiency, uniform heat distribution, and

flexibility in handling lead scrap, dross, slag, and b

The separated lead material is fed into a Lead Rotary Furnace / Smelting Furnace.

At high temperatures, generally between 1000°C and 1400°C, the lead is melted and reduced into metallic

lead. Rotary furnaces are preferred because of high thermal efficiency, uniform heat distribution, and

flexibility in handling lead scrap, dross, slag, and battery plates.

Machines Required:

 Lead Rotary Furnace

 Short Rotary Furnace

 Furnace Feeding System

 Pollution Control Equipment

 Air Pollution Control System

 Dust Collection System

Step 3 – Lead Refining

Step 2 – Lead Smelting in Rotary Furnace

Step 4 – Molding & Ingot Casting

The molten lead is transferred into refining kettles where impurities like:

 Copper

 Tin

 Arsenic

 Bismuth

 Other unwanted metals

are removed to achieve high-purity refined lead (up to 99.97% purity in many systems).

Step 4 – Molding & Ingot Casting

Step 2 – Lead Smelting in Rotary Furnace

Step 4 – Molding & Ingot Casting

The refined molten lead is then poured into Lead Ingot Moulding Machines and casting systems where

standard-size lead ingots are formed.

These ingots are cooled, stacked, weighed, and prepared for dispatch to industrial buyers.

Machines Required:

 Lead Ingot Casting Machine

 Moulding Machine

 Ingot Stacking Machine

 Weighing and Bundling System

Major Machinery Used

Melting Machine

Used for melting extracted lead-bearing materials into molten lead.

Molding Machine

Used for shaping molten lead into standardized ingot sizes.

Rotary Furnace

Main furnace for smelting and reduction of lead from scrap batteries.

Refining Kettles

Used for purification of molten lead.

Pollution Control Equipment

Essential for environmental compliance and safe industrial operation.

Battery Cutting Machine

Used for dismantling and separating scrap battery components.

Construction Materials Supply Division

Premium TMT Bars:

 Thermo-mechanically treated reinforcement bars. We supply high-strength, corrosion-resistant rebars (Fe 500, Fe 500D, Fe 550) designed for critical infrastructure, bridges, and heavy load-bearing structures. 

  • Fe 415
  • Fe 500
  • Fe 500D
  • Fe 550

Structural Steel:

 A comprehensive range of MS Angles, Channels, H-Beams, and I-Beams tailored for flyovers and industrial frameworks. 

  • MS Angles
  • MS Channels
  • MS Beams
  • Steel Plates

Mild Steel (MS) Products:

 We offer MS Plates (including IS 2062 E250/E350 grades) , MS Pipes (ERW and Seamless) , and MS Round bars for fabrication. 

  • ERW Pipes
  • Seamless Pipes
  • Square and Rectangular Pipes

Cement:

 Premium grade cement for structural applications, including Ordinary Portland Cement (OPC) for general construction and Portland Pozzolana Cement (PPC) for mass concreting. 

  • OPC Cement (33 / 43 / 53 Grade)
  • PPC Cement
  • Specialised cement variants

Plywood:

 Durable plywood sheets for interior and structural works , spanning MR Grade for interiors to Boiling Water Proof (BWP) and Marine Grade for heavy-duty waterproofing. 

MS Round Bars

 All materials are sourced from reputed manufacturers and comply with applicable industry standards. 

Why Choose Maxilys?

Key Strengths

 We believe our success is driven by a dedication to excellent work, customer service that exceeds expectations, and rigorous safety programs 

Core Strengths:

We maintain a culture of quality, safety, delivery, and integrity while encouraging collaboration and teamwork.

  • BIS‑certified materials 
  • Strong logistics network
  • Competitive pricing through direct sourcing
  • On‑site delivery to remote project locations
  • Technical support for material selection

Our Services

 Project-Centric Expertise: Because we are builders ourselves, our team understands the exact technical specifications and delivery schedules required by large-scale EPC contractors.

Uncompromising Quality: All supplied steel strictly adheres to BIS standards, guaranteeing exceptional ductility, bendability, and weldability for structural integrity.

Reliable Delivery: We pride ourselves on completing the majority of our projects early or within the timelines stipulated by our clients.

About Maxilys EPC Construction Contracts

Our Core EPC Capabilities

  • Roads & Highways
  • Bridges & Culverts
  • Urban Infrastructure
  • Industrial Civil Works
  • Land Development & Earthwork
  • Drainage & Utility Infrastructure

Scope of EPC Services

  • Detailed design & engineering 
  • Procurement of materials & equipment
  • On‑site project execution
  • Quality control & testing
  • Project management & reporting
  • Commissioning & handover
  • Post‑completion maintenance (as per contract)

About Maxilys

Industries We Serve

Maxilys supports projects across multiple sectors including:

  • Residential Real Estate
  • Commercial Construction
  • Infrastructure Development
  • Industrial Projects
  • Government and Public Works
  • Fabrication and Civil Contractors

Our Strengths

Strong Supply Network

A reliable vendor network ensures consistent availability of high-quality materials.

Integrated Service Model

Combining material supply with EPC services enables smoother project execution.

Quality Assurance

All materials supplied meet applicable industry and regulatory standards.

Experienced Team

Our professionals bring expertise in procurement, engineering, and construction.

Customer-Focused Approach

We prioritize long-term relationships through transparency and reliable service.

Our Commitment

 Maxilys India Pvt Ltd is committed to:

✔ Quality Materials
✔ Ethical Business Practices
✔ Safety and Compliance
✔ Timely Delivery
✔ Sustainable Infrastructure Development

BUSINESS STRENGTHS

- Strong Industry Knowledge

- Established Vendor Network

- Strategic Location in Navi Mumbai

- Strong Client Focus and timely delivery

Get in Touch

VISION

To become a trusted and environmentally responsible leader in the lead recycling and secondary lead manufacturing industry by delivering high-quality lead ingots, maintaining sustainable recycling practices, and supporting India’s circular economy in the battery and metal sector.

FUTURE PLANS

- Expand range of building and infrastructure materials

- Expand supplier and client network across India

- Strengthen logistics and supply chain

- Participate in large infrastructure and construction projects

Commitment

Maxilys India Pvt. Ltd. is committed to:

 Safe lead recycling operations

 Environmental compliance

 Pollution-controlled manufacturing

 High purity lead production

 Timely industrial supply

 Strong interstate procurement network

 Long-term partnerships with industrial buyers

Clients & Partners

Our Partners

Strong Logistics Backbone

Integrated Model

  • Real Estate Developers 
  • Construction Contractors
  • Infrastructure Companies
  • Government Agencies
  • Fabrication and Engineering Firms

Integrated Model

Strong Logistics Backbone

Integrated Model

Supply + EPC execution under one roof ensures seamless coordination and reduced project delays. Quality Assurance

All materials comply with BIS standards, and EPC works follow strict QA/QC protocols. Technical Expertise Experienced engineers, planners, and project managers ensure precision and efficiency

Strong Logistics Backbone

Strong Logistics Backbone

Strong Logistics Backbone

Reliable delivery network across Maharashtra and neighboring states. Cost Efficiency

Direct sourcing and optimized project planning reduce overall project costs. On‑Time Delivery

Proven track record of completing projects within or before deadlines

Contact Us

Better yet, see us in person!

Email us at info@maxilys.com

Maxilys

Contact Us

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